Pro Metal Form Machine Park - Advanced Technologies in Metal Processing

Pro Metal Form has a modern and efficient machine park, enabling the execution of diverse metal processing operations. In this article, we present our key equipment and technologies that allow us to provide top-quality services to our clients.

ADIGE LT 8.20 Laser Cutter - Precise Cutting of Tubes and Profiles

Our tube, closed profiles, open profiles, and special section cutting is performed with the ADIGE LT 8.20 laser cutter, based on Fiber technology. With a tilting head, it allows cuts at angles up to 45°, providing extensive possibilities for designing and executing custom components.

Key features of the ADIGE LT 8.20 include:

• Ability to cut materials up to 6500 mm in length.
• High precision achieved through laser scanning systems.
• Advanced functions such as Active Piercing, Active Focus, Active Weld, and Active Scan, enabling quick and precise cutting starts and compensation for material errors.

The Active Weld system precisely detects the seam of tubes and profiles, ensuring excellent repeatability. Our CAM software - Artube, Assembler, and Part Viewer, along with Protube Enterprise and Protube Express - enables efficient production management for both large and small batches.

Panasonic TAWERS TM 1800 WG3 Welding Robot - Automated MAG and TIG Welding

We perform robotic welding with three Panasonic TAWERS TM 1800 WG3 welding robots, capable of handling both MAG and TIG methods. Each robot is equipped with a six-meter track and two independent Panadice 500 turntables, allowing for:

• Continuous welding over lengths of up to eight meters.
• Operations on two working areas measuring 1200x3000 mm.

Panasonic robots offer:

• High precision in welding.
• Real-time welding parameter control, allowing adjustment to changing conditions.
• Speed and efficiency in continuous welding, significantly reducing order processing times.

TAWERS ACTIVE WIRE System - Advanced Thin Material Welding

Our welding stations are equipped with the TAWERS ACTIVE WIRE system, which allows for ultra-thin material welding, minimizing burn-through risk and ensuring aesthetic weld finishes. This system uses “dual pulse” wire feeding, enabling optimal welding parameters for delicate details.

Additional Welding Support Technologies

Thanks to functions such as SP-MAG, Hyper Dip Pulse, Arc LiftStart, and Arc LiftEnd, our Panasonic robots provide additional advantages:

• SP-MAG - spatter-free welding.
• Hyper Dip Pulse - a pulsed arc enabling fast welding without penetration.
• Arc LiftStart and Arc LiftEnd - spatter-free arc start and end, ensuring an aesthetic finish without craters.

Laser Cutting of Sheets with Trumpf Cutters

For sheet laser cutting, we use a Trumpf laser cutter with a TruDisk 6 kW Fiber source, enabling precise cutting of structural, acid-resistant, and stainless steel, as well as metals such as copper and brass, within a thickness range of 0.2 mm to 25 mm. Advanced technologies like BrightLine and highspeed allow for smooth edges and quick processing times.

DENER PUMA XL 220-30 and SERVOBRAKE 4015 Press Brakes - Professional Sheet Bending

Our DENER press brakes - PUMA XL 220-30 and SERVOBRAKE 4015 - allow for precise bending of sheets and profiles. The CNC technologies used enable:

• Precise positioning of the punch.
• Automatic adjustment of working pressure.
• Safe operation with protective photocells.

The PUMA XL 220-30 and SERVOBRAKE 4015 are ideal for processing metals of varying thicknesses, and they excel in producing components of different complexity levels.

Process Simulation and Production Optimization

At Pro Metal Form, we prioritize efficiency and cost savings for our clients. We offer the option of bending process simulation and production cost optimization, allowing us to achieve the highest product quality while reducing costs.

Our advanced technology and expertise ensure excellent product quality and repeatability in a short time. With modern machines and a skilled workforce, we are ready to meet the demands of even the most complex metal processing projects.

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